Cast Iron Products: Quality Control and Management
Quality control methodology has undergone a long period of change, involving a broadening of the subject to enhance many more aspects of the production process and product than were traditionally considered. These changes have had major effects in the field of internal management organization, as well as in the commercial relationships involved in the procurement of castings. Casting defects can negatively impact the profit margin of the company. There are instances such as rework costs or casting scrap costs that not only affect financial state of the company but also affect customer services. However, in many cases, the casting defects may appear at the machining stage , at the assembly stage or during use of the component. The resultant value added costs and warranty costs may sometimes be passed on to the foundry by their customers. Let’s take a look at the kind of defects and how they can be identified. Tests for defects in the surface zone Cracks and oth...